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DIY plugspinner photo tutorial

When it comes down to it there is nothing better than manual tools for your Lock pick Set, whether they be retail, homebrew, macgyver style. DIY'ers look here.

Moderators: Kaotik, Chucklz, SFGOON

DIY plugspinner photo tutorial

Postby Fisher711 » Tue Dec 02, 2008 2:39 pm

DIY plugspinner photo tutorial

First off I would like to credit and thank Tshock for giving me the basic idea and for ToolyMcgee posting a photo of his plugspinner. Between the two postings this is what I came up with. It’s quick to build and works great.

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TOOLS YOU WILL NEED:
Vice grips - smaller size.
Needle nose pliers
Bench Grinder and/or a flat file.
Dremel tool w/ cutoff wheel (could use grinder or hacksaw)
Drill press (might get by with a hand drill, but a drill press really helps).

MATERIAL LIST:
(01) 3/8 Stainless Steel rod (.124 diameter X 6.5 inches)
(01) 1/4 Wooden dowel (2 -4 inches)
(01) Mouse trap (mouse optional)
(01) Heat shrink (optional)

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Step #1

Remove the spring from the mouse trap.
Cut the rod to approximately 6.5 inches in length using cutoff wheel, hacksaw or grinder.

Image

Step #2

Make a mark the steel rod at approximately 4 inches from either end. File or grind a small flat spot in the rod. Don’t remove more then 1/3 of the rod thickness, or the rod will become too weak (see below photo).
After making the flat spot on the steel rod, drill a small hole through the rod (This is where the drill press is handy). Use the smallest drill bit possible that allows the spring wire to pass through. This can be a little tricky, but don’t worry if the hole is not perfectly centered, as long as there is metal left on both sides of the hole.

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Note:
Here is a little trick I learned about using small drill bits when drilling metal. If you “short chuck” the drill bit it will help keep the drill bit from wondering around while starting the hole.

Image

Step #3

You now need to shape the mouse trap spring, and mount it to the rod. As you can see in the Step #1 photo, one side of the spring is slightly shorter. This is the side you need to shape. Look at the following two photographs to get an idea how to bend and mount the spring. The main thing is that you get the spring wire through the hole.

Image

Image
Note: Make sure the spring is positioned on the longer side of the rod that’s divided by the spring hole.

Step #4

The next step is purely for looks, and can be skipped if you like. After getting the spring mounted on the steel rod, bend the tag end sticking through the hole 90° so it lays along the steel rod. Like drilling the hole, this can be a little tricky because the spring tag is so short. You must be careful not to bend the rod while bending the spring wire. If the rod does bend, don’t worry lust bend it back.
Once you have the spring bent over, don’t forget to dress up the end of the spring wire with a bench grinder or flat file.

Image

I like to add a small piece of heat shrink to cover up the spring wire and hole. The heat shrink is only to clean up the looks (High speed - low drag).

Image

Step #4

Now bend the handle, making sure the bend is on the opposite side of the spring. Make the handle about 1 inch in length, and make sure you line-up the bend with the long spring tag (this will allow the tool to lay flat for storage).

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Step #5

Shape the end of the rod like a small slot-headed screwdriver. This will alow you to place the tool into the plug keyway. This will also allow you to turn plugs that are too stiff to turn with a tention wrench.

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Step #7

Cut the wooden doweling to make the handle. Cut the length between 2-4 inches. You will need to drill a hole in one end with the same size drill bit used to drill the spring hole in the rod. The hole will need to be at least 1 inch deep.

Image

Image

Note:

Using pliers straiten the spring wire out, so you can slide the handle into place.

Step #8 (Optional)
Cover both the handles using heat shrink tubing for a more finished look.

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The finished DIY Plugspinner ready for use.

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Here are a couple of my new plugspinners. After making the first one, I can make them in less than 30 minutes now. The bottom spinner took a little longer, and took heat to bend the handle.

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With the removable handle the plugspinner will easily fit in a small pick case.

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Hope you found this useful, if you have any questions let me know.
Mike
"Life's tough......It's even tougher if you're stupid." -John Wayne
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Re: DIY plugspinner photo tutorial

Postby femurat » Tue Dec 02, 2008 7:27 pm

wow, great tutorial :)

I've never made one, this could be my template...
Does this spinner work in both directions?

Thanks
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Re: DIY plugspinner photo tutorial

Postby ridinplugspinnaz » Tue Dec 02, 2008 10:21 pm

Wow man, this is one of the clearest and most in-depth howtos I've seen on LP101 yet. Excellent work! I'm usually all thumbs with hardware, but I feel like I could crank one of these out without any real problems thanks to your tutorial. I'm definitely looking forward to more of your projects!
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Re: DIY plugspinner photo tutorial

Postby Fisher711 » Tue Dec 02, 2008 10:53 pm

ridinplugspinnaz and femurat, I glad you liked the post, and I’m glad it was useful for you.

I should have mentioned this in the original post; the plugspinner works both clockwise, and counter-clockwise. I will try and post a short video over the next couple of days showing the plugspinner in use.

Mike
"Life's tough......It's even tougher if you're stupid." -John Wayne
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Re: DIY plugspinner photo tutorial

Postby tacedeous » Wed Dec 03, 2008 1:48 am

darnit...i got a HPC flip it tool comin from lockpicks.com... nice tutorial... :wink:
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Re: DIY plugspinner photo tutorial

Postby Fisher711 » Wed Dec 03, 2008 12:43 pm

Here is a link to my short video on using the DIY Plugspinner.

Video

Mike
"Life's tough......It's even tougher if you're stupid." -John Wayne
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Re: DIY plugspinner photo tutorial

Postby Fisher711 » Wed Dec 03, 2008 4:17 pm

I was thinking today about how I could make the plugspinner handle easier to use. This is what I came up with. Either why works just as good, I’m just having fun in the shop.
Mike
"Life's tough......It's even tougher if you're stupid." -John Wayne
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Re: DIY plugspinner photo tutorial

Postby femurat » Wed Dec 03, 2008 6:19 pm

Fisher711 wrote:Here is a link to my short video on using the DIY Plugspinner.

Video

Mike


Thanks a lot, this video was helpful for me :D
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Re: DIY plugspinner photo tutorial

Postby mkultra23 » Thu Dec 04, 2008 5:33 am

those look effective but I'd be worried about a piece flying off and hitting me in the eye. That's just me though, nice job.
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Re: DIY plugspinner photo tutorial

Postby Fisher711 » Thu Dec 04, 2008 6:13 am

mkultra23 wrote:those look effective but I'd be worried about a piece flying off and hitting me in the eye. That's just me though, nice job.


Mkultra23,

Glad you like them. Not sure what could come off and hit you in the eye. If the spring was to fail, it would still be retained on the rod, and if the handle broke it would still be in your hand. I used epoxy to attach the fender washer, so it’s going to stay put, and even if it did come off, it would be in your hand. I would be more concerned about getting something in my eye while building it, or my neighbor’s kid shooting my eye out with his Red Ryder BB gun. Don’t forget kid’s, wear your safety glasses and hearing protection while grinding, or for that matter using any other power tools (Yes, painful life experiences have taught me this).

Mike
"Life's tough......It's even tougher if you're stupid." -John Wayne
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Re: DIY plugspinner photo tutorial

Postby MacGnG1 » Thu Dec 04, 2008 8:31 am

aw thats pretty simple. video helped me too
Nibbler: The poop eradication is but one aspect of your importance.
Image
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Re: DIY plugspinner photo tutorial

Postby Fisher711 » Thu Dec 04, 2008 1:15 pm

Well I got to thinking again and came up with another design. Works very well, and no handle sticking out the side.
I have one more prototype I want to build, and then I think I will call it quits on building plugspinners.
I now have five of them, and that should last me for a couple of years.

Mike
"Life's tough......It's even tougher if you're stupid." -John Wayne
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Re: DIY plugspinner photo tutorial

Postby zikmik » Thu Dec 04, 2008 4:24 pm

Nice work, it gives me some ideas with material that I have! :D
Prototype #3 looks like a winner...
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Re: DIY plugspinner photo tutorial

Postby peejay52 » Mon Aug 10, 2009 2:56 am

another excellent post...instructions...vid the lot...brilliant
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Re: DIY plugspinner photo tutorial

Postby mhweaver » Wed Aug 12, 2009 8:25 pm

Wow... I love prototype #3. You have any extra details on the construction of that one?
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