I’ve been searching around on this site for quite some time and after learning so much decided it was time for me to make an attempt to give back. I wanted to make a pocket pen pick set. I first searched for some ideas. The most common pen pick is this http://www.lockpickshop.com/SO-212.html. If you keep searching you’ll come across this http://www.hpcworld.com/Picks/p_vips14.htm. If you look deep within the depths of the internet you’ll come across this beauty http://www.electromax.com/lockpicking.html. This final pen pick design is what I based my homebrew on.
My first step was to find a suitable hollow body pen that can house the picks. After searching around I came across this http://www.sharpie.com/enUS/Product/Sha ... arker.html. I picked one up at Target for around 10 bucks.
After I found a good host I needed to figure out how I was going to couple the body of the pen to the piece which was to hold the pick. I wanted to find a way to screw the two together as the Sharpie already has threads built into it. However, I realized that an x-acto no.2 (for searching purposes… exacto, xacto, x acto, ex-acto) knife is approximately the same outside diameter as the inside diameter of the sharpie shaft. In other words, they pressure fit together nicely. I proceeded to cut the x-acto no.2 knife about 1 inch below the knurling.
When making your picks I recommend making the base of the pick in the same shape as the base of the x-acto blade. It makes for a very snug fit and will not move around when picking. When you have finished making your desired picks and tension wrench/es simply put everything together. Remember, it is all pressure fitted. I recommend closing everything up in this order: 1. Place the x-acto tip firmly into the cap of the pen. 2. Place the picks inside the shaft. 3. Place the end of the x-acto tip (which is now affixed to the cap) into the shaft.
I took some pictures because, well, they say a picture is worth a thousand words. Hope this helps!