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Major TL-15 Groove Pin removal

Forgot how to dial the combination on that old safe? Think you got the right numbers but the handle is stuck? What safe should you buy? Ask your safe questions here!
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You are posting this in This Old Safe, a public area of the forum.

Safe manipulation discussion is allowed, but safe drilling or other destructive entry is only allowed in the Advanced - Safes and Safe Locks area.

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Major TL-15 Groove Pin removal

Postby BlueLock » 7 Mar 2017 4:08

Hi all - I have a Major Door for a floor safe (TL-15?) that needs to be thoroughly cleaned out and re-lubricated. All the mechanical seems fine but very hard to manipulate. Upon opening, I found the insides to be seriously gummy from old lube that has turned to varnish. Should not be too bad to clean up, but I want to get under the bolt cam plate and make sure it is thoroughly cleaned up. Of course, the bolts needs to be removed first. Any advice as to how to remove the 3 groove pins that hold the bolts? As expected, they are in nice and tight and there is no way to pound them out from the backside. Also, lubricant recommendations for the wheelpack and the bolts would be appreciated as well. Preferably something that does not turn to varnish.

Thanks,
Blue
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Re: Major TL-15 Groove Pin removal

Postby Squelchtone » 7 Mar 2017 8:52

So without pics I can only assume you have what I am about to show you in this old video I made in 2012.

Had the same issue, vitrified grease on all the bolts, had to scrape it off, use brake kleen and other rags and methods of getting as much gunk off as possible from the plate as well as the bolts going in and out of their tunnels. Those pins are pressed in, I doubt you'll be able to get them yanked out unless someone here knows a trick I don't. Just do your best to clean it up and make it functional. Back then when I was just learning (and I'm still learning safes) I used what I had on hand, I'm sure it was not the factory spec lubricant so I'm insterested in what other replies will suggest.

anyway, here's that video. click link or video if you want full screen:
https://www.youtube.com/watch?v=0iRvKUT8Uto



Hope this helps
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Re: Major TL-15 Groove Pin removal

Postby BlueLock » 7 Mar 2017 10:21

Thanks! Yep, I have exactly the same vintage safe door with exactly the same backplate, too. The vitrified lubricant made it extremely difficult to turn. I tried PB Blaster to loosen up the groove pins and it magically loosened up the varnish around the pins. Current thought on the pin removal is a slide hammer attached to vice grips. Typically, groove pins are knocked out from the narrow side, but that is not going to happen with these. If I cannot get the pins out, I will likely use more PB Blaster to loosen it up on the inside, followed by brake cleaner and then lube. There looks to be a lot of gunk under the plate like it was stored upside down for a very long time.

Thanks again,
Blue
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Re: Major TL-15 Groove Pin removal

Postby Squelchtone » 7 Mar 2017 10:29

BlueLock wrote:Thanks! Yep, I have exactly the same vintage safe door with exactly the same backplate, too. The vitrified lubricant made it extremely difficult to turn. I tried PB Blaster to loosen up the groove pins and it magically loosened up the varnish around the pins. Current thought on the pin removal is a slide hammer attached to vice grips. Typically, groove pins are knocked out from the narrow side, but that is not going to happen with these. If I cannot get the pins out, I will likely use more PB Blaster to loosen it up on the inside, followed by brake cleaner and then lube. There looks to be a lot of gunk under the plate like it was stored upside down for a very long time.

Thanks again,
Blue



Have you considered a small butane torch to heat up the metal and make the old grease you cant easily get to drip or run down and out to a place where you can scrape or wipe it away?
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Re: Major TL-15 Groove Pin removal

Postby BlueLock » 7 Mar 2017 10:37

Thanks. I had not thought about that. If I cannot flush it out with the PB and brake cleaner, I'll try that approach. The PB Blaster was like magic on the gunk on the bolt plate, and I imagine that the force of brake cleaner will likely move it out from behind the plate. I'll let you know what happens, but it may be a few days before I get to it. Zero hurry on this, except the desire to get it done.
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Re: Major TL-15 Groove Pin removal

Postby billdeserthills » 7 Mar 2017 11:23

If you have a large enough container you could put the safe head into it and pour in a few bottles of rubbing alcohol & let it soak
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Re: Major TL-15 Groove Pin removal

Postby BlueLock » 7 Mar 2017 14:18

billdeserthills wrote:If you have a large enough container you could put the safe head into it and pour in a few bottles of rubbing alcohol & let it soak

Good idea, especially to remove residue from the other chemicals. But to conderve alcohol, I may plug the center hole (dial removed), tape something over the bolt holes and fill the inner cavity to let it soak...
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Re: Major TL-15 Groove Pin removal

Postby BlueLock » 8 Mar 2017 18:56

Photo of the "before":

Image

The brown material on the plates and underneath is really gummy.

Mods/Admin: I did not see any prohibition of double posts in the forum rules. If there is, please combine as needed. Thanks
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Re: Major TL-15 Groove Pin removal

Postby BlueLock » 10 Mar 2017 15:03

Update: The pins are out. As most of you know, you cannot simply pull them out.

I made an adapter to attach a slide hammer to my Vise Grips:
Image

All 3 came out with gentle persuasion. Ok, not quite so gentle. The trick was to firmly "tap" them out versus trying to use big whacks.

Pins out:
Image
Ta daaa :)

Also, I contacted Amsec regarding the correct/proper/recommended lubrication. The definitive answer is: White lithium grease.

Thanks to all for your input and help!
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Re: Major TL-15 Groove Pin removal

Postby GWiens2001 » 10 Mar 2017 15:28

Good job, and thank you for letting us know the outcome.

Gordon
Just when you finally think you have learned it all, that is when you learn that you don't know anything yet.
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Re: Major TL-15 Groove Pin removal

Postby phrygianradar » 14 May 2017 0:58

BlueLock wrote:...
Also, I contacted Amsec regarding the correct/proper/recommended lubrication. The definitive answer is: White lithium grease.

Thanks to all for your input and help!

Nice job! Just curious about lubing the wheel pack? For a regular 6730 type of lock you aren't supposed to lube the wheels or the flys because that can/will cause faulty operation. The white lithium is just for the bolt work?
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Re: Major TL-15 Groove Pin removal

Postby billdeserthills » 14 May 2017 5:35

BlueLock wrote:Update: The pins are out. As most of you know, you cannot simply pull them out.

I made an adapter to attach a slide hammer to my Vise Grips:
Image

All 3 came out with gentle persuasion. Ok, not quite so gentle. The trick was to firmly "tap" them out versus trying to use big whacks.

Pins out:
Image
Ta daaa :)

Also, I contacted Amsec regarding the correct/proper/recommended lubrication. The definitive answer is: White lithium grease.

Thanks to all for your input and help!


Hate to say this, but white lithium grease turns into paste over time
I like Super Lube teflon grease, it lasts and lasts
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Re: Major TL-15 Groove Pin removal

Postby BlueLock » 18 Jun 2017 19:40

billdeserthills wrote:Hate to say this, but white lithium grease turns into paste over time
I like Super Lube teflon grease, it lasts and lasts

Thanks. Good to know. I may do it all again to clean and re-lube it... just for fun :)
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Re: Major TL-15 Groove Pin removal

Postby GWiens2001 » 18 Jun 2017 20:53

Any opinions on silicone paste grease? Have used it on vehicle brakes and 10 years later, saw the vehicle again, and no vitrification had occurred.

Gordon
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Re: Major TL-15 Groove Pin removal

Postby billdeserthills » 19 Jun 2017 0:39

GWiens2001 wrote:Any opinions on silicone paste grease? Have used it on vehicle brakes and 10 years later, saw the vehicle again, and no vitrification had occurred.

Gordon


I stopped looking after I started using Super Lube Teflon Grease,
I have seen latches that I lubed many years ago that still work like new
I still like moly grease for my auto needs, can't speak about the silicone paste
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