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Thin Spline Key

Forgot how to dial the combination on that old safe? Think you got the right numbers but the handle is stuck? What safe should you buy? Ask your safe questions here!
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You are posting this in This Old Safe, a public area of the forum.

Safe manipulation discussion is allowed, but safe drilling or other destructive entry is only allowed in the Advanced - Safes and Safe Locks area.

If you are a guest of the forum and have a safe you need to open, but you do not have the combination, we cannot tell you how or where to drill it.

Thin Spline Key

Postby sign216 » 21 Oct 2025 15:57

I'm rehabilitating an old Amsec circular safe door, as used in small in-floor safes, common to gas stations, corner stores, etc. Amongst its problems, is that a "dude" replaced the spline key with a piece of steel shim. The lock mechanism doesn't show its maker. The key slot is thin, thinner than the keys I have for S&G 6700 locks.

What's a thin style spline key that might fit, that I can get from MBA?


[image] Image[/image]
sign216
 
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Re: Thin Spline Key

Postby MartinHewitt » 21 Oct 2025 16:09

I don't think anything is there thinner than the standard S&G on mba. The LG are AFAIR a hair thicker. Vault is much thicker. The BR is certainly not thinner. I found in an LG of a customer a much to thin and small spline key causing issues. Never found out what it was for, but in Germany likely not for this kind of floor safe. I do have a hand rolling mill which I also use for making sheet of proper thickness when I have to make an unusual spline key.
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Re: Thin Spline Key

Postby sign216 » 21 Oct 2025 16:37

MartinH,
The slot here is definitely thinner. I'm happy to shop outside of MBA, or make it myself. But if I can buy a proper key I'd rather do that.

Unfortunately MBA doesn't show key specs, just photos, so it's hard to judge.

Joe
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Re: Thin Spline Key

Postby MartinHewitt » 21 Oct 2025 16:58

My tiny, perhaps home made spline key is 1.03mm thick
Standard S&G 1.24mm
Vault S&G 2.03mm
For LG 3390 1.37mm
For LG 3330 and others 1.37mm
Big Red 1.32mm
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Re: Thin Spline Key

Postby sign216 » 21 Oct 2025 17:24

For this slot a 1mm drill bit won't fit at all. Caliper shows it to be 0.9mm

I can't imagine Amsec using some off-brand lock, but you never know. I might end up using a homemade spline, just like the former owner who fouled the mechanism by spreading a thick grease over everything. Years later (decades later?) the grease is jamming it. Solvent wouldn't cut it at all. I ended up taking the disk pack off and it soaking overnight in Marvel Mystery Oil, and then putting it in boiling water, which took care of it.
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Location: Massachusetts

Re: Thin Spline Key

Postby billdeserthills » 21 Oct 2025 21:46

sign216 wrote:For this slot a 1mm drill bit won't fit at all. Caliper shows it to be 0.9mm

I can't imagine Amsec using some off-brand lock, but you never know. I might end up using a homemade spline, just like the former owner who fouled the mechanism by spreading a thick grease over everything. Years later (decades later?) the grease is jamming it. Solvent wouldn't cut it at all. I ended up taking the disk pack off and it soaking overnight in Marvel Mystery Oil, and then putting it in boiling water, which took care of it.


Sounds like lithium grease,
It turns into paste when it gets old

The old Star safe used an unusual spline key, it was basically a small rectangle made out of stainless steel
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Re: Thin Spline Key

Postby sign216 » 22 Oct 2025 5:29

I ended up sanding thin an S&G key to use, but I also had to cut down the "flag" top.

Thanks MartinH for your help, esp, w. the key measurements. Sure to be useful down the road.

BillDH that is good info, about the steel key on the Star safe. This slot here is so thin, it might be better suited to a steel key.


Joe
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