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Removing Staked Pins

Forgot how to dial the combination on that old safe? Think you got the right numbers but the handle is stuck? What safe should you buy? Ask your safe questions here!
Forum rules
You are posting this in This Old Safe, a public area of the forum.

Safe manipulation discussion is allowed, but safe drilling or other destructive entry is only allowed in the Advanced - Safes and Safe Locks area.

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Removing Staked Pins

Postby sign216 » 10 Feb 2023 9:41

The three bolts are held in with pins, but the pins are "staked in place." How do you remove them?

The bolts to this Major safe lid drag in-out, so that the lock mechanism can hardly turn. I'd like to remove the bolts and clean up the rust and grit, but I've never encountered holding pins that refuse to budge like these. They hold with more force than my mother-in-law's opinions.

Any ideas? Vise grips haven't worked.

Joe

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sign216
 
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Re: Removing Staked Pins

Postby billdeserthills » 10 Feb 2023 10:10

billdeserthills
 
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Re: Removing Staked Pins

Postby sign216 » 10 Feb 2023 10:29



Bill,
Better lube is always better, but there's rust and debris in the bolt channels, and that's the real problem.

If I can't remove the bolts, I'll flush them w solvent and re-lube, but that's my fall-back position.

Joe
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Re: Removing Staked Pins

Postby billdeserthills » 10 Feb 2023 17:49

Maybe some rust neutralizer could help


https://www.walmart.com/ip/Loctite-Exte ... n/21266402
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Re: Removing Staked Pins

Postby 00247 » 10 Feb 2023 22:10

sign216 wrote:
They hold with more force than my mother-in-law's opinions.

Any ideas?



Get a new mother-in-law?

Image
You call that a safe? Let me show you a real safe...
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Re: Removing Staked Pins

Postby BlueLock » 10 Feb 2023 22:27

Those little buggers are called Groove Pins. They pretty much need to be hammered out... but you cannot because you're on the wrong side... :?

I also found that just pulling on them with vice grips does not work so well. This is what I came up with to get them out, and it works very well - A slide hammer attached to vice grips... (I made an adapter to attach a slide hammer to my Vise Grips). Get a good grip on the pin and one or two firm whacks gets them out quickly and easily.

Image

For what it's worth, I had this exact question a few years ago - My whole post on this: Major TL-15 Groove Pin removal. But, I am now using Super Lube PTFE instead of white lithium as recommended by Bill. It is definitely better.

You do want to get those bolts out and clean up the holes and the underside of the cam plate.
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Re: Removing Staked Pins

Postby billdeserthills » 11 Feb 2023 1:06

You can find a long carriage bolt that screws into your vise grips. Add a couple of fender washers and a weight and make your own set of vise grip pin removal hammer

Probably need to add a nut behind the fender washers to give ya something to hammer the weight against
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Re: Removing Staked Pins

Postby sign216 » 11 Feb 2023 6:25

Wow, great ideas. The vise grip slide hammer set up is genius. I'm adding that to my mental arsenal of tool techniques.

I soaked it Kroil from both sides of the bolt channels. It worked better than advertised, and flushed the area like Hercules cleaning the stables. Bolts are free to move now.

Physically clean and polish is the gold standard, but sometime you have to settle for gold plated, i.e. the penetrate-oil (Kroil) clean.

Thank you all,
Joe

P.S. My mother in law actually isn't so bad, but when dating I had some close calls w mothers who had "terrific ideas."
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Re: Removing Staked Pins

Postby MartinHewitt » 11 Feb 2023 7:20

Great you got it gold plated!

Regarding the mechanism ... On this one a force on the extended bolts won't transfer to the fence.
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Re: Removing Staked Pins

Postby sign216 » 11 Feb 2023 7:49

MartinHewitt wrote:Great you got it gold plated!

Regarding the mechanism ... On this one a force on the extended bolts won't transfer to the fence.


Great point about force on the bolts. On the other lock it could cause problems; testing on the bench is fine, but once mounted in the safe body a possibility that it can't be removed because a bolt is resting on the safe body.
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