by Olson Burry » 19 Jun 2008 20:01
Ouch!
If you broke it, might i suggest there is too much tension being applied, or whilst grinding, the metal got too hot and the temper was ruined. It needs to bend some but will break under pressure.
The 'pics of the picks' look good, although a little rough around the edges, you could consider keeping the factory made flat surface at the bottom of the blade and just machining the top to give the right shape. This way the pick will glide easier over the tension wrench or wards and not stick.
Finishing is the key really. I got myself a set of 10 "needle" files for next to nothing and after filing off the rough bits - as said above - "use some elbow grease" and 200, 400, 800, 1200 grain wetordry (or similar) paper to really smooth them out.
The ultimate key is in the tension, and the wrench. It must hold fast and not slip and give good feedback especially when encountering security pins.
I struggled with padlocks for a while figuring that because they've got a spring back mechanism more tension needed to applied. Not so. Just enough to counteract the spring will be enough and hold it there if the plug moves, just keep it where it is and see what happens when you prod a bit more.
Unless the thing is old and rusty you shouldn't need much force.
I suggest you get a cheap 7 piece set from southord and have a look at their picks. Thats what I did, just do get an idea of the feel and finish of them. From there you'll be able to make your own mind up as to what works and what doesn't.
All the best
Olson