by raimundo » 6 Jun 2009 7:35
Aluminum will destroy files and grinding wheels by gloming onto it and being impossible to remove. this makes aluminum very difficult to work,
Usually aluminum is machined with cutters with only one edge so there is no place for the chip to fill, even then, if the speed of the machine is wrong, the cutting will chatter, digging out parts of aluminum that are deeper than the cutting edge and just pulled up by the chip.
Aluminum, is a very soft metal suitable for making beer cans, but to make airplanes, they add copper to the alloy for hardness and call it duraluminum
alloys are made of it for all sorts of properties, remember this about metal properties, malleability, ductitility, etc, you may want to use these properties while making someting of the stuff, but when the thing is made you may want to turn off that property. No one wants a malleable anvil or a ductile nail.
aluminum oxide is a hard abrasive, and aluminum oxide is formed on the surface of all things aluminum. You will be rubbing this in the lock on the pins, and polishing them if your lucky.
Aluminum does not have the stiffness to hold up over time as a pick. especially the picks that are used as prybars levering off a fulcrum of warding in the keyway.
Wake up and smell the Kafka!!!