by raimundo » 13 Jun 2009 9:10
Look at a key, take a schlage C key for example, take the longest pin, the length of this pin extends into the keyway, but also through the part of the plug that is not in the keyway. So maybe you should take a plug and put different pins in it until you can look through the plug and see a bit of daylight above that pin. The height of a pin that shows just a bit of daylight above in an empty plug while looking through the keyway, would be the extreme height of a very large hook
Picks are not meant to fill a keyway like a key does, they are slim and made to manuver in the keyway, they can drop below the bottoms of the pins and go under them, they can angle in at the last pin and lift it higher than the height of the picktip above the pickshaft.
Picks should not be fitted to the extremes of height, within this small parameter, they should be shorter, shorter is because they need to get under long pins that are set at the shear, and sometimes do it in wicked paracentric keyways. Picks should not be designed for only one lock, keys do that, you need a tool that has versatility, these are found in the middle range of the necessary measurements,
Top of keyway to bottom of pin drilling is an extreme measurement,
when you find this, thats the upper limit of the pick tip, and forget it, just make picks that are near the mid range, a short hook is bottom of the mid range, while a long hook would still be shorter than the full measurement of the available space, it should be top of the mid range in that keyway.
Wake up and smell the Kafka!!!