by raimundo » 3 Jun 2009 9:31
Buy the assortment pack of sand paper at Ace hardware store, wrap the rough grit, (220) half a sheet tightly around one of those wooden paint stirrer sticks that the hardware will give you, if you ask, tell them that your making sanding sticks and need 3 of them for the rough medium and fine grits.
wrap half a sheet around a sanding stick (whole sheet is too much,) cut the sheet with a craft knife from the paper side or an old sissors, and tighten it down on the paint stirrer with rubber bands on both ends. Hold the stick against something solid to support the other end, and move the pick back and forth over the stick using the rough grit until the shape evens out, then medium grit to reduce the marks from the rough grit, then find grit to reduce the marks from medium grit. end by folding a piece of fine grit over the pick and pushing it in and out so that the marks of this final step are parrallel to the pickshaft and cross the previous sanding marks at something around 90 degrees. You will like your picks much better and they will move in the tumblers like they were oiled. you also should probably cut the shapes of future picks using some small flat files to create straighter edges, your power tool is not the best tool for getting the final shape, as its hard to control and quickly may go too deep.
Wake up and smell the Kafka!!!