
Yesterday I realized that I needed a smaller pick for some of the tighter padlocks, so I made this new pick (also note the tension bar made from screen wiper inserts):

It's made from hacksaw blade, as usual.

I cut it down using a bench grinder and a bowl of water for cooling. Once the form was cut I started using a Dremel knock-off with an rotating grind stone to round off all the edges of the pick to cut down on sanding time. After that I used two different grits (fairly coarse, as I don't have much sand paper at home for the time being) and finally some Scotch-Brite. The result isn't perfect, but it is far smoother than my earlier picks.

The final pick is longer than my old ones, too long in fact. I guess I'll hit the correct length next time I make one. Plasti-Dip works wonders to get a non-slippery surface without loosing too much feedback. If you happen to live in Sweden, the Swedish supplier called Jula is phasing out Plasti-Dip from its stocks, so if you hurry you can buy a large can for about $12.
Hope you enjoyed reading and watching this. I sure enjoyed making the images and spamming them to you all. :-)