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Homebrew Impressioning Handle

When it comes down to it there is nothing better than manual tools for your Lock pick Set, whether they be retail, homebrew, macgyver style. DIY'ers look here.

Homebrew Impressioning Handle

Postby GWiens2001 » 24 Oct 2012 10:57

Slow day at work yesterday :cry: , so decided to turn the metal core of a vibration dampener into an impressioning handle. Being a mechanic, plenty of tools to play with. :twisted:

First, use tape to mark off 1 inch (2,54cm) to keep from cutting too deep. Draw lines on the top and sides for the key slot and the width of the sides, then cut it with a cut-off wheel.
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Then put a key into the slot, and mark the key blade to show the depth the key would be inserted into the handle.
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Moved the key on top, and marked where the hole in the bow is located, and the location of the front of the bow.
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No, this is not a smiley face with a bullet hole in the forhead, just 3 more locations for holding screws.
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Next, drilled out the holes. At this point, the service manager walked by, and asked what I was doing. "Making a tool", I responded. He said that was ok, and walked on his way. :mrgreen:
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Used the tap to know how deep to drill the holes and still get them fully threaded.
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And tap the holes. Don't forget to use lubricant! :shock:
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Trim the front of the handle to angle where they key goes with the cutoff wheel, then use the wheel to cutoff wheel to clean up the slot where the key goes due to drilling and tapping, then bevel the edges. Then use a wire wheel to buff the worst of the grinding marks away. Then clean up the hole threads with the tap again. I do this the second time so the threads are neat, but do not leave hanging parts where the key goes.
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Grip the bolts firmly with vice grips...
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And grind the ends into sharp points.
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Cut off the heads, and use a dremel tool to cut slots into the tops. These are now the holding screws.
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Assembled and holding a key. The top hole is smaller and not threaded. I slip a cotter pin inside this hole through the hole in the key bow and pull the key outwards and inline as I tighten the holding screws. Once one side is tight, I remove the cotter pin. Just using moderate, but not heavy, tension on the screws lets them bite into the key's bow. Tighten all of the screws on one side first, to keep the key flat in the slot. Then tighten the other side.
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As you can see, I put 4 screws on one side and 3 on the other. Why? So they don't press on the same part of the bow.
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Hope this gives a few ideas to you. Many people have better ideas than I do, and I'd like to hear suggestions for improvements from you!

By the way, being solid steel, this handle has a lot of mass. Be gentle when you first use it for impressioning, especially if you are used to vice grips, as I am. Broke off the first blank (which I rarely do) when making the first marks for a commercial Master #3. :x :oops: It happens, so I just put in another blank. 3 sets of marking and filing and SNAP! It happened again. :x I then figured out that I needed to be more gentle with this handle. Takes very little wiggling to leave impressions.
Just when you finally think you have learned it all, that is when you learn that you don't know anything yet.
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GWiens2001
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Re: Homebrew Impressioning Handle

Postby catsoup » 24 Oct 2012 13:19

If the handle was lighter, you wouldn't have to be so gentle, might be a trade off worth making.
(I know that you know this, just saying this incase someone wants to make version 2.0)

Looks bulky, but effective. Good vice mechanism.
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Re: Homebrew Impressioning Handle

Postby GWiens2001 » 24 Oct 2012 16:18

If it continues to be a problem, I may just lop some off the end. I was using tiny vice grips before, so my up and downs needed more force due to lack of leverage. Just having the longer handle on this one may be the cause of my snapping off the blanks, and I may have needed to just back off. I'd rather be gentle, if possible. Finesse, not force.

Gordon
Just when you finally think you have learned it all, that is when you learn that you don't know anything yet.
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Re: Homebrew Impressioning Handle

Postby Altashot » 24 Oct 2012 21:40

Nice tool and Nice work Gordon! :D
I always love a home made tool that works well.
When you put your own labour and sweat into it.....makes you proud. :D
If you are anything like me, you'll love the 2.0 and 3.0 versions even more.

-"finesse, not force"- Well said. :wink:

Thanks for posting it!

M.
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Re: Homebrew Impressioning Handle

Postby zeepia » 24 Oct 2012 22:24

Nice tool and great tutorial!

When you make your bolts sharp tipped, attach them to your hand drill. Put the drill on and grind them with a belt sander. this way you get precise sharp point in the center. In this tool you don´t have to but sometimes it´s important that it centers well.
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Re: Homebrew Impressioning Handle

Postby funkalicious » 12 Nov 2012 18:15

Not sure if this would work perfectly but you could cut down on the weight and mass by doing some cross drilling to the handle. I believe cross drilled disc brakes have about 30% less mass than their solid counterparts, I would assume you could achieve the same results to the impressioning handle without hurting it's required structural integrity and it looks like you have the tools and skill to do it.
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