by Engineer » 3 Apr 2009 21:17
Maintenanceguy gives an excelent explanation of the different sizes and why we have them.
I personally like having the .003" kits as it allows me to get a very close fit to a specific key. This is not necessarily a good thing though, since if you get that key duplicated, the dupicate should still open the lock of course, but it is unlikely to have quite as smooth an action. I can also "correct" a lock to where a worn key has had a set of keys duplicated, rarther than cutting a new key to code and making a whole new set of duplicate keys.
These are pretty esoteric reasons though, generally you can get away with a .005". Locks you re-pin might be slightly "out" but still workable. A .003" kit is about twice the size and price, which might also be a consideration if you are going to be wanting to carry it in your vehicle, etc. or are not doing it professionally, but only a few locks.