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American ASL40N Gov gutted/modded.

Information about locks themselves. Questions, tips and lock diagram information should be posted here.

American ASL40N Gov gutted/modded.

Postby Comrade627 » 21 Feb 2015 1:59

Today I have for you a tough as nails American ASL40N Government solid brass padlock gutted, and with a simple mod.

Here's a couple shots of the lock before surgery.
http://i1383.photobucket.com/albums/ah291/comradehotsauce/20150221_132512_zpsok8p0lvq.jpg~original
http://i1383.photobucket.com/albums/ah291/comradehotsauce/20150221_132711_zpsantmv24l.jpg~original

This nasty bottom we're going to do away with, plus the keyway profile.

http://i1383.photobucket.com/albums/ah291/comradehotsauce/20150221_132725_zpswo2dpilf.jpg~original

Bam, key works.

http://i1383.photobucket.com/albums/ah291/comradehotsauce/20150221_132822_zpsuappdvjl.jpg~original

And of course since the lock is non rekeyable, we have not a screw or an allen bit, but a rivet (for now)

http://i1383.photobucket.com/albums/ah291/comradehotsauce/20150221_132835_zpsfo3pqnpo.jpg~original

A quick removal of the rivet. To do so I alternated between drilling and using a tap. After about 5 minutes, it came free.

http://i1383.photobucket.com/albums/ah291/comradehotsauce/20150221_135527_zps6ltu9qb2.jpg~original

Some guts action. Exactly what I would expect from older American locks.

http://i1383.photobucket.com/albums/ah291/comradehotsauce/20150221_140123_zpsfgtfala1.jpg~original
http://i1383.photobucket.com/albums/ah291/comradehotsauce/20150221_140309_zpsgbcmekta.jpg~original

Replacing the bottom thing ( I'm honestly not sure what it's called), screw and retaining piece thing (once again, not sure what it's called) with some left in my spare parts pile from my 5200's graveyard. The big difference in parts here is that the piece the screw goes into on the 5200 has little wings to keep it from spinning. The ASL40N was free to spin, making drilling interesting.

http://i1383.photobucket.com/albums/ah291/comradehotsauce/20150221_141844_zps5xhk6cnu.jpg~original

Key still works, and now it's rekeyable for even more possibilities!

http://i1383.photobucket.com/albums/ah291/comradehotsauce/20150221_141902_zpszm7fnmli.jpg~original
Remember: Pick something every day, no matter how small and insignificant it may be…it helps maintain proficiency.”

SPP purist.
Comrade627
 
Posts: 290
Joined: 12 Sep 2011 10:41
Location: Melbourne, Florida

Re: American ASL40N Gov gutted/modded.

Postby GWiens2001 » 21 Feb 2015 7:06

Amazing that the key still worked. Very nice job on returning this lock to life. :)

The part that keeps the retainer in place is the sex nut and screw. Yes, that is the correct name. :mrgreen:

Gordon
Just when you finally think you have learned it all, that is when you learn that you don't know anything yet.
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GWiens2001
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Posts: 7550
Joined: 3 Sep 2012 16:24
Location: Arizona, United States

Re: American ASL40N Gov gutted/modded.

Postby Comrade627 » 21 Feb 2015 7:17

GWiens2001 wrote:Amazing that the key still worked. Very nice job on returning this lock to life. :)

The part that keeps the retainer in place is the sex nut and screw. Yes, that is the correct name. :mrgreen:

Gordon


Learn something new every day.
Remember: Pick something every day, no matter how small and insignificant it may be…it helps maintain proficiency.”

SPP purist.
Comrade627
 
Posts: 290
Joined: 12 Sep 2011 10:41
Location: Melbourne, Florida


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