ekips wrote:mouse wrote:My first attempt at making a pick from a wiper blade.
Items1. Junior hacksaw blade
2. Piece of UK wiper blade
3. My normal pick
4. New double ended wiper blade pick
As you can see, there is hardly any metal you can file away on the wiper blade.
The only way to make picks using this, is to first bend the metal into a rough shape, then start filing.
The final result is a very sexy looking pick which is surprisingly strong and flexible.
It can be a bit awkward to hold but it was not designed to be used as an every day pick.
This is my first step towards my "covert" set.
I just have to workout how to make a Bogota.

Hi Mouse,
Can I ask you a quick question about the slim 'covert' set you made?
In your post you said that you have to bend into shape and then file them.
How do you bend them?
As in if you lay the blade flat do you bend them up and down? so the blades still lay flat on their sides?
I really want to make a set like that but I'm not sure how.
Oh by the way, THANK YOU

for the templates you posted a while back, made my fist set from them and I'm VERY chuffed with them
Ekips
Hi !
Sorry for not replying earlier but I have just started a new job and my spare time has suddenly disappeared.
The only wiper blade inserts I have found are fairly slim.
When I made my covers set I was using just some basic tools.
The teeth on the tools quickly became damaged and my poor paws were aching after a short time.
I created a small bending jig out of some odds & ends lying around the house.
A couple of pieces of metal, drilled and bolted together with washers providing a small gap.
I eventually managed to drill some holes for small nails, separated just enough to slide a wiper insert in between.
(Please don't laugh at my drilling)
When I purchased a small Southord kit and examined the peak hight and spacing, I realised that It would be impossible to bend the metal into shape.
A new technique was required.
File-Bend-File-Bend-File
I file away about half of the metal I need to remove, then i very carefully bend the upward/downward sections a couple of degrees.
This slightly raises the peaks and returns the troughs to the original level.
Then i continue to file and bend untill I have the required shape.
The small southord half diamond has a peak only .5mm higher than the height of a thin wiper blade.
The largest peaks of the L rake are only about 2mm higher.
So you can see that you don't have to bend the metal very much to to get the desired shapes ( unless you are making a hook or a fancy rake )
1= A piece of wiper blade
2= Original covert set made with jig & pliers.
3= Double ended pick made with jig & pliers.
4= Some new mini picks made by the F-B-F-B-F method.
5= Original junior hacksaw pick made by cutting grinding and filing.
6= Southord small half diamond.
I am going to remake my covert set like the mini picks without the shrink wrap as a grip.
Might make a full proper set with longer grips.
