
It gave me all sorts of heartbreak for a long time so i eventually made a cutaway. I dont have a camera to take a picture of it though.
So let me describe the routine to picking it so that you can understand my question. It may be a bit hard to describe but I hope you can follow.
Pins 1,3,4,5 are spools and pin2 is solid. The bottom pins are solid.
Pin1 is the obvious first to set. Pin3 is next. They both set easily. I now have an option. Pin2 and Pin5 both bind. If I pick pin2, the solid pin, the plug turns and binds the spooled pin4 and pin5. The spools here are tough too.
As a side note: I have one of these:

So I pick pin 5 next. Pin2 should be the obvious next candidate. It doesnt bind anymore though! Here's why: in setting pin5, pin3 wriggled its way down _just_ enough to block the shearline again. So I press the loose bottom pin3 and tap the top pin back up with a little pop. I then set pin2.
I go to set pin 4 but it's not binding! Again, pin3 has wriggled down. I pop it up again. I also have to pop pin5 this time though. They both have nestled down into the path of the plug slightly on the shear line. So I set pin 4.
They are all set but it doesn't open. Why? Of course, I have to pop pin2 and pin 3 again, and on "popping" pin4 it magically opens.
This isn't some inconsist thing either. It happens exactly like this every single time. I can't get it to open any other way. Watching the pins though and going through the routine carefully, I can consistently pick it in 30 seconds. With my eyes closed, its much, much longer than this. I would never have been able to get it if I hadn't made it into a cutaway.
My question is this: Have you guys ever encountered this before? It's incredibly frustrating when you have to go back and pop each pin every time. They are totally set, then wriggle down to barely blocking the line. Could i have caused this in making my cutaway? If this is normal in the field, I have a long way to go...
em