BazookaMedic wrote:• Lock pick (I used a half diamond that I rejected)
• Soldering Iron (I used a 15 watt Radio shack model)
• Solder
• Base board to protect your bench. (I used some scrap plywood)
it would help if you made note of a few other things in your narrative...
#1
make sure the pick handle is CLEAN and ROUGH. i believe you mentioned cleaning, but i didn't notice if you mentioned roughening the surface with sandpaper. that makes QUITE a difference in the waysolder adheres to the surface of the metal (pick)
#2
flux. you didn't mention the use of flux. for this application, using an acid flux would be more ideal than using rosin flux. flux (as it's name suggests) helps the solder to
flow.
#3
heat the PICK, not the solder. if you heat the pick, the thermal difference will draw the solder onto the pick. whereas if you heat the solder, the cold metal of the pick will prevent the solder from flowing easily onto the pick.
#4
a blowtorch and plumbers solder may work better for this application rather than solder that would be used for electronics.
just a few thoughts from an old geek