by Bump » 21 Jan 2007 8:06
I used to use a hole saw with the drill mounted in a drill jig which I clamp to the door. A hole saw can go off line very easilly if you're not careful.
One of the problems I encountered with the holesaw was with burning wood and clogging teeth, slowing the drill solved the first but the second meant that it required withdrawing the bit and cleaning the teeth a couple of times, plus the fine dust that it creates made me cough for hours afterwards. I now know that some exotic hardwoods are toxic if exposed to them for any period of time.
Recently I have started to use a MAD bit (Multi Angle Drill) which don't seem to mind what type of material you are drilling into, produce larger swarf like a spade bit, don't burn the wood and, unlike a Forstner bit, they don't clog in the bore.
I still mount my drill in a jig but now I get a perfect 32mm hole that is as straight as an arrow every time. Individual 32mm bits are £10.99 each from a well know supplier, haven't seen them any cheaper but let me know if you do.
