slightly more Bond ish
Tools and supplies
Sharpie Stainless - $6-$7 -
http://www.sharpie.com/enUS/Products/Pa ... er(Sharpie Catalog)
X-ACTO X2000 KNIFE - $6.5 -
http://www.xacto.com/Product/x3724Drill/drill press and or DREMEL
3/8 drill bit or DREMEL high speed cutter 115 -
http://www.dremel.com/en-us/Attachments ... px?pid=1155/64 drill bit - OPTIONAL
Montblanc Black Ball Point Ink Refill - $4 -
http://www.paradisepen.com/paradise/pro ... pt_id=3138 - OPTIONAL
superglue - mabey
PROCESS
1. disassemble the sharpie and remove the felt tip- set aside and let dry
2. cartridge- from the empty tip, measure 2" 1/8 and cut below the threads
3. get your drill and 3/8 or dremel and 115 and boar out the new tip piece to 1" 7/16 - and cut the tip off at this point ( if your inch skills are lacking
http://thesuperinch.com/ )
4. now disassemble the exacto and remove all the ruber - one slit from the included blade to each section
5. the lower of the exacto, cut the threaded part off at 3/8" <---- also need to sand all the grooves off so that it is smooth
6. OPTIONAL --> drill a 5/64 hole centered through the exacto (end to end) starting from the rear of the blade retainer
7. take the felt tip and cut the skinny part off OPTIONAL --> drill a 5/64 hole through the felt tip (end to end)
ASSEMBLY
1. Re-assemble the exacto and slide it into the sharpie you drilled out
2. take the tip you cut off and the felt wiggle it onto the tip of the exacto to fit
3. once the upper tip is fit properly take it off and insert the pen refill ad adjust to fit through the felt for a seamless look
4. now you can mate the sharpie together 100%
NOTES
everyone prefers there own picks so I didn't include pics of mine
now the mont blanc refill can be substituted with a thin cross or similar style refill ( adjust the drill bit accordingly)
also the drilling of the exacto shank can be started with a larger bit in the rear then finished off with the smaller bit towards the top/ clamping side ---the clamp hole is the important part
remember when making your oun picks the BUT needs to be less than 1/4" to propperly fit in the exacto
a drop or two of superglue helps keep the exacto and sharpie sleeve together if theres movement or sliding
I found it was easier to use the dremel when widening the tube - the 3/8 kept biting the plastic and spinning uncontrollably or heating up and warping the plastic
I store the felt tip in the cap when not in use and if you don't want to muck around with it at all you can toss the felt and apply a drop of superglue, push it into the cap and let dry
I broke a bit so i couldn't finish my pen design right now but later today I'll resolve that issue
Use another sharpie to color the tip black

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