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by Frog4 » 12 Sep 2011 22:46
Hello & Thanks for the forum ...
I'm a wood worker/welder/dumb country boy so bare with me ...
Designing/building a mini WOOD safe for the GF for a christmas present. She's an accountant and loves wood as well.
I have the "box" figured out. Pretty simple for a wood worker. I have the 4 dead bolt door mechanics figured out. Simple, since we have an electronic/key safe, I just took the inner door panel off and checked out how they made the handle/bolts function.
what I'm having trouble wrapping my head around is the combination lock I want to build out of WOOD ... I'm trying to have it function the same as a metal lock, "clicks" when rotating the dial etc. I have found some literature from several woodworkers who have made "toy" combo locks, but I'm looking to build this a little more realistic
Is this something ya'll could help with?
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by femurat » 13 Sep 2011 2:41
How about this? http://woodgears.ca/combolock/index.htmlI found it years ago and planned to make one... it's one of many projects I wish I had time to make. Don't forget to post pictures of your work in progress and final result: we all love pictures Good luck 
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by Frog4 » 13 Sep 2011 8:59
yup, gonna order his plans ... my problem still is to make it life like and less toy like ... how do I make it "CLICK" like a real combo lock?
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by femurat » 13 Sep 2011 9:09
well, combo locks don't click... I mean, real combo locks, not cheap fireproof boxes combo locks... that said, you could drill a hole in a surface very close to the dial, insert a spring and a sphere and make many grooves around the dial surface so that it "clicks" if you turn it. this is just the first thing that crossed my mind when I read your question, maybe there are better options. about buying the plans for the lock, are you sure you need them? if you're a woodworker you may be able to reproduce that lock by eye Cheers 
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by MacGyver101 » 13 Sep 2011 9:10
Frog4 wrote:how do I make it "CLICK" like a real combo lock?
I was puzzling over that comment from your first post: I may just need a coffee... but, just to double-check, what "clicking" are you referring to? Safe locks don't click when you manipulate them -- or, if they do, it's only in a couple of places, when the wheel packs pick up... and you typically can't hear that, if the safe door's suitably thick. (And the dial typically doesn't make a clicking noise when you turn it.)
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by Frog4 » 13 Sep 2011 9:20
ahhh, the CLICKing of the dial rotating, similar to this:
Sorry, the board attachment quota has been reached.
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by MrScruff » 13 Sep 2011 9:25
Maybe you could reverse engineer a computer mouse wheel. Every time you turn it the wheel "clicks" into place. I know it's purely mechanical and relatively simple, the only thing I'm not sure of is whether you could reproduce it entirely with wood.
As a complete aside, this is a fantastic project. Best of luck!
"We all sit around in a circle and suppose, while the secret sits in the center and knows." --Robert Frost
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by femurat » 13 Sep 2011 9:33
Hey Frog4, to insert a picture in your post you have to upload it to imageshack or similar and then include a link here 
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by Frog4 » 13 Sep 2011 10:05
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by deception » 13 Sep 2011 10:17
MacGyver101 wrote:Frog4 wrote:how do I make it "CLICK" like a real combo lock?
I was puzzling over that comment from your first post: I may just need a coffee... but, just to double-check, what "clicking" are you referring to? Safe locks don't click when you manipulate them -- or, if they do, it's only in a couple of places, when the wheel packs pick up... and you typically can't hear that, if the safe door's suitably thick. (And the dial typically doesn't make a clicking noise when you turn it.)
LaGard 3330 Group 1 lock does in fact "click". It's the key feature that makes it manipulation proof.
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