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What exactly is a sidebar and how does it work?

Information about locks themselves. Questions, tips and lock diagram information should be posted here.

What exactly is a sidebar and how does it work?

Postby Daggers » 11 Jan 2012 0:24

I read about sidebars, looked them up, and the concept still escapes the grasp of my petty mind. Is there a good animation somewhere that would thoroughly show what it is and how it works exactly?
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Re: What exactly is a sidebar and how does it work?

Postby Daggers » 11 Jan 2012 0:25

oops, i forgot to mention a sidebar as in a higher security lock. I don't know if that was obvious from the first post (probably was though and I'm looking like a complete noob at the moment :oops: )
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Re: What exactly is a sidebar and how does it work?

Postby Squelchtone » 11 Jan 2012 1:18

Kokomolock put up a good video of a Medeco cutaway, its not an animation but its a good start.
http://www.youtube.com/watch?v=gOdOGKux2CE

Basically, think of a normal 5 pin tumbler lock. There are springs pushing top pins down into the plug, and since those metal pins are in the way, the plug cant turn, right? the way a key works is by lifting the key pins up high enough to push all the key pins out of the plug so they're not blocking it from turning left or right. The second that occurs we have created a shear line.

Now, lock manufacturers said, shoot, people who practice enough, can still pick our locks, no matter how nicely we make them and how good the tolerances, and how difficult it is to determine the binding order, people can still pick them. So they started introducing more stuff inside the lock to mess with pickers.

Enter the sidebar. I'm gonna stick with using Medeco as an example because it keeps the parts to a minimum, but you can use Schlage Primus, ASSA Twin, ASSA Desmo, BiLock, Abloy and others as examples. If you're looking at the front of a medeco, on the right side of the plug, at 3 o'clock there is a > triangle shaped cutout in the lock body. in the plug there's a groove milled out on the side and a sidebar that sits in there and has a couple springs that push it out of the plug and into that > triangle shaped cutout in the lock body. oh oh, guess what, now we have another piece of metal in the way blocking the plug from turning. So even if we lift all the pins up to the correct height and create a shear line, we still have this big old sidebar in the way blocking our rotation.

So now you're thinking, hey if I just start to turn the lock, the > triangle shape of that groove should make it push the sidebar back into the plug, but the sidebar has these fingers on it that face the key pins in the lock and unless the pins are rotated so their slots/gates face the sidebar fingers, the two parts cant mesh together, and the sidebar is just going to end up pressing against the pins, and not have anywhere to go so it will still be blocking the plug from rotating. If however you insert the correct key, or pick the lock, and the pins are raised to create the shear line, and the key or your picks also rotate the pins to the correct angle so the slot on the side of each pin is facing towards the fingers on the sidebar, then when you turn the lock the sidebar has some where to go and that creates the second shear line and the plug is finally allowed to turn all the way.

Now, a picture is worth a thousand words, so here's a bunch of Medeco pins of different heights, and you can see the grooves cut in them for the sidebar fingers to go into, there are also false grooves to try and stop pickers.

This old Medeco literature compares a normal lock to the extra parts inside a Medeco lock.

Very useful drawing: http://modernlock.com/medeco.jpg

Image

here are some photos our friend jkthecjer took of his plug and the sidebar removed:
[url]http://theamazingking.com/biaxial.php[url]

Perhaps the best photo to explain this is this one: Notice all pins are to the shear line, and all pins are rotated so their slots/grooves are facings towards the sidebar which you can see halfway sticking out of the plug at the top of the photo. As you rotate the plug and rotate out of the > triangle cut out in the lock body where the sidebar normally lives, the sidebar has to go somewhere so it compresses into the plug and it's fingers mate with with grooves in the pins. (The red arrows are basically the sidebar and it's fingers and the direction it moves in.)
Image

MitchCapper also has some really good photos of a cutaway he made:
Here's a view from the top, shear line for the pins already created, and the sidebar's fingers already mated with the key pins (grooves painted purple so you can see them better, sidebar itself blocked by the lockbody, so you cannot see it in this photo, but check out the link below for more)
Image

As well as his gallery of the process of making a cutaway: http://mitchcapper.com/general/18-medeco-biaxial-mortise-my-cutaway/

Hope that helps you understand sidebar locks a little better, please note this is just one design, there are many variations, some that use pin shearline and sidebar shearline, some that only use sidebar shearline, or some that use 2 sidebars.

Squelchtone

PS. it's pronounced Medeco, Meh-deh-co not Medco ;-)
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Re: What exactly is a sidebar and how does it work?

Postby Daggers » 11 Jan 2012 14:09

thanks you so much! :D I understand how it works now! but, since the pins have to be turned in order to engage the sidebar, how does this happen? When someone picks a lock like this, what techniques are utilized?

oh, and would the idea of bindng order be the same because of the side bar? Since it is the side bar that the pins are hitting first when being turned.
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Re: What exactly is a sidebar and how does it work?

Postby datagram » 11 Jan 2012 14:20

For the Medeco, the key pins rest on angled key cuts which provide rotation. The pin chambers are shaped so that they restrict the rotation of the key pins to ensure consistency. You can learn more about the Medeco locks and sidebars of various designs here:

http://lockwiki.com/index.php/Sidebar
http://lockwiki.com/index.php/Medeco_Biaxial
http://lockwiki.com/index.php/Medeco (for other Medeco locks)

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Re: What exactly is a sidebar and how does it work?

Postby Squelchtone » 11 Jan 2012 14:38

Daggers wrote:thanks you so much! :D I understand how it works now! but, since the pins have to be turned in order to engage the sidebar, how does this happen? When someone picks a lock like this, what techniques are utilized?

oh, and would the idea of bindng order be the same because of the side bar? Since it is the side bar that the pins are hitting first when being turned.



Thank you to datagram for the additional resources!

To rotate the pins while picking, you use a half diamond pick at a -45 or + 45 degree angle to either grab and pull or push the left side of the pin, or the right side of the pin. There's also a tool called a Medecoder that jkthecjer made which uses a hooked piece of piano wire to hook into the pins groove from the bottom of the pin, and then you push or pull on the wire until the pin is facing the sidebar. A scale is located on the handle so you know which pin you are rotating and if the sidebar gate is aligned properly. Rinse and repeat until side bar angles are set.

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Re: What exactly is a sidebar and how does it work?

Postby Daggers » 11 Jan 2012 16:21

thanks, i found the video and found it very helpful in understanding the concept. it wil be interesting if i ever am able to get a lock like that :D
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Re: What exactly is a sidebar and how does it work?

Postby Squelchtone » 11 Jan 2012 17:14

Daggers wrote:thanks, i found the video and found it very helpful in understanding the concept. it wil be interesting if i ever am able to get a lock like that :D


For $15 or $20 bucks the world can be your oyster: https://securitysnobs.com/Collector-Locks/

ebay is a good place to find them as well.

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Re: What exactly is a sidebar and how does it work?

Postby Daggers » 11 Jan 2012 17:52

oh, wow! i didn't imagine them to be that cheap! :)
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