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Abus 72/30 teardown and gutting (lots of photos)

Information about locks themselves. Questions, tips and lock diagram information should be posted here.

Abus 72/30 teardown and gutting (lots of photos)

Postby davesnothere11 » 20 Feb 2016 23:00

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Here's a teardown of an Abus 72/30 with some tips on gutting them.

The keyway is fairly open but some with some warding. I've seen some other cores with different keyways but I don't have any to photograph.
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To remove the core, unlock the padlock and depress the button in the shackle hole shown below, while sliding out the core. I used a shaped piece of wiper blade (the real narrow kind) as a probe.
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Here are the core, body, shackle, bearings, and actuator. Note, there is no spring on the actuator or shackle.
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Below shows the pin in a cutout in the back end of the bible that limits plug rotation. Depress this pin with a probe and rotate the core over 180 degrees.
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Now is a good time to remove the keypins through the openings in the bottom of the core.
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I have found that Euro cylinder tools work best for removal of these cores but a regular follower can be used with a slight modification of technique. Use the tool on the right to depress all the drivers and the pin which limited plug rotation.Then slide out the plug. If you choose to use a regular follower, be sure the plug is rotated so that no driver pins can drop into the channel that limits plug rotation, cut where the 6th pin could have been and possibly leave the keypins in as with other locks.
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Below show shows tool placement and the plug out.
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Here you can clearly see the pin and the channel it travels in which limits plug rotation.
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Now all the pins are out you can see that all pins are standard and the drivers are balanced in length with the keypins.
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The bible is very short in this core, so the drivers are cupped to allow the springs to go into the pin.
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Now that its all apart make things a little more fun. Customize those pins and chambers to make for a fun picking challenge. Sorry, no photo examples as I'd hate to spoil the surprise for those who get these.

One tip for pin modification: due to the cupped drivers be very careful not to over tighten them in a dremel or drill chuck as they will deform easily.

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formerly known as m00se
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Re: Abus 72/30 teardown and gutting (lots of photos)

Postby Squelchtone » 20 Feb 2016 23:04

Very nice tear down and nice quality pics! did you know that particular keyway actually says ABUS if you look at it sideways?

surprised no spools, the ones I have are jam packed full of them. very fun lock to pick and very light to hold for long periods of time.

i like those euro cylinder tools, did you make those or are they purchased??

Squelchtone
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Re: Abus 72/30 teardown and gutting (lots of photos)

Postby GWiens2001 » 20 Feb 2016 23:05

Formerly known as m00se

At least m00se was here. 8)

Gordon
Just when you finally think you have learned it all, that is when you learn that you don't know anything yet.
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Re: Abus 72/30 teardown and gutting (lots of photos)

Postby davesnothere11 » 20 Feb 2016 23:31

Squelchtone wrote:Very nice tear down and nice quality pics! did you know that particular keyway actually says ABUS if you look at it sideways?

surprised no spools, the ones I have are jam packed full of them. very fun lock to pick and very light to hold for long periods of time.

i like those euro cylinder tools, did you make those or are they purchased??

Squelchtone


Thanks!
I never noticed that the keyway spelled Abus. Now I can't unsee it. Very cool!

I was suprised that there were no security pins as I believe this to be a lockout tag out padlock, but I've fixed that issue. :twisted:

The euro cylinder tools came from dhgate. Here's a link to the same set but there may be better priced ones there or elsewhere. http://m.dhgate.com/product/locksmith-tool-original-new-take-lock-apart/187234101.html#s6-30-1|2238120768

GWiens2001 wrote:Formerly known as m00se

At least m00se was here. 8)

Gordon


The m00se is loose. To many personalities to keep track of.... :wink:
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