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Euro cylinder repinning and breakdown photos

European hardware -lever locks, profile cylinders specific for European locks. European lock picks and European locks.

Euro cylinder repinning and breakdown photos

Postby sj » 13 Nov 2004 15:07

This afternoon I decided to repin a Euro cylinder I bought off Screwfix so took some photos to illustrate the process. I did manage to find some hints of the forum, but I got most of the information from these instructions on Multipick-Service, and found out the rest by trying it myself. The advantage of these cylinders is that they are common (so are cheap, from £4), small (so you can carry them around and practice anywhere), and have two cylinders (so you can pin them at a different levels of difficulty).

Here are my two Euro cylinders, the bottom one is from "Wagner", which I repinned yesterday, and the other is from "Laperche" which I show the repinning of.
http://tinypic.com/li9oh

In the Wagner, each cylinder is 5 pins, with two spools. I don't know which position, since I can't think of any way to extract the plug without letting the driver pins out (you can't remove the cam and get into the back without removing both plugs). It was quite easy to pick when I removed the spools, easier than the Laperche, Schlage and Yale I have tried. I think this may be due to the springs being weak, although it could also be the machining quality.

Here is a closer look at the Laperche:
http://tinypic.com/li9tv

I have seen Euro cylinders mounted both ways up, but in this description I'll assume that the pins are above the plug (which seems to be more common in the doors I've looked at recently)

Firstly remove the circlips:
http://tinypic.com/li9ud
This can be quite tricky. There is not much room to get at the circlips so I bought some circlip pliers, but very fine needle-nodes pliers might do as well.

Then you can remove the plugs. You need to take out both to remove the cam, but if you just want to repin a cylinder you only need to take out one. To do so, put the key in (or pick it), rotate 90 degrees and pull it out, being careful not to lose any pins.

Here is the lock fully dismantled:
http://tinypic.com/li9uq
On the top row, from left to right there is
  • Key in the plug, with key pins
  • Spacing cylinder
  • Cam
  • Coupling
  • Second plug, with key pins

Below those are the springs and driver pins, lock body, circlips and key. This was a five pin lock, but I was surprised to find no security pins.

Here is a closeup of the key, plug, spacing cylinder, cam and coupling:
http://tinypic.com/li9z8
The two parts of the coupling rotate freely and fit into the slots cut in the cam and both plugs.

I decided to put three pins in one side, and four in the other:
http://tinypic.com/lia0o

So now to reassemble it. First you need to put the springs and driver pins back in. A normal plug follower can't be used since you only have access to one end. If there is only one cylinder you could cut dowel into slices and push them in/out via the space where the cam is, but this wouldn't work for double cylinders, since the cam has to go in before either cylinder. So I made a tool like the "Mounting Clamp/Montageklammer" sold by Multipick-Service. I used a large paperclip, which was 160mm long when unfolded.

Here is a picture of it, and the paperclip used:
http://tinypic.com/li9zm
The middle section needs to be thin enough to fit in the bottom of the keyway, and long enough to cover all the pins. The side parts should be longer than the middle part and far enough away from the middle to fit around the top section of the lock body.
Also note the bend in the middle section, this is needed to let the anti-shimming lip of the plug to pass over it:
http://tinypic.com/lia01

Start from the front of the lock, put a spring in, then the driver pin and while holding down the pin, slide the mounting clamp forward to cover it. Repeat until all the pins are in. Here is a picture of the pinning completed:
http://tinypic.com/lia14

If you took the cam out, put this back in, along with the coupling. The coupling needs to slot through the cam, and also into the other plug. Also if there are any spacing cylinders, put these back too. In the Wagner lock, the spacing cylinders had a concave section in them, which went towards the key, but in the Laperche they were flat at both ends.

Now put the plug back in. Turn it upside down so the bottom of the keyway is over the pins. If the mounting clamp is the right size you should be able to slide the plug back in:
http://tinypic.com/lia28
The cylinder will not go completely in until it slots into the coupling, so carefully rotate the cam or coupling until it does. You should be able to see and manipulate the coupling in the space where the circlips were.

One the plugs are fully seated you can replace the circlips and you are done.
Last edited by sj on 14 Nov 2004 14:38, edited 1 time in total.
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Postby Buggs41 » 13 Nov 2004 17:24

Very good post! Thanks for the great info, and pics.
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Postby toomush2drink » 14 Nov 2004 6:04

Good post and should clear up most inquireries on how to pin these locks.Nice clip too for holding them, cheap and simple which is always good.
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Postby PickPick » 14 Nov 2004 8:03

Very nice idea for the pin holder. Originally I wanted to copy the tool of a friend who made a handle from which three steel strips protrude but this is far easier.
It's not the tools that open the lock. It's me.
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Postby SFGOON » 13 Dec 2004 19:59

I've been trying to re-pin a few locks I bought for a while, trying to use a slim-line pick to hold the pins down as I pushed the cylinder in. I was wetting my pants in frustration. This has helped greatly. Thank you.
"Reverse the obvious and the truth will present itself." - Carl Jung
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Postby skold » 13 Dec 2004 20:11

Thank you very much...now i can rekey my euro in less time, very helpful method :)
Image
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Postby sj » 14 Dec 2004 7:01

Cool, glad I could be of help.
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Postby reboot_zero » 14 Dec 2004 7:16

That's awesome, very clean post :). I'm planning a trip to england in febuary, so I'm trying to learn about some of the locks I'll encounter. -appreciative-
Image
"If they give you ruled paper, write the other way."
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Postby tsleddens » 22 Dec 2004 15:46

I know that some companies sell the "pro" version of that clip for big money. But this is even better.

Tijs Sleddens
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Postby Jenova » 26 Jan 2005 7:23

LOVE THE POST
i might make one of those jigs hey
got one at work :D
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Postby jax666 » 26 Jan 2005 18:06

:D Great idea.

I use the cylinder service jig from SKS (LT016) and find it easy to use on both euro and ovals. the only thing is it costs a bit more than a paper clip!!!!! (£39.75 + vat)
jax
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Postby master in training » 7 Mar 2005 12:29

hi, just wanted to say thank you for such a good post! its really cleared up the mystery of how to repin euro's, im looking forward to getting my first one now, should arrive soon, then i can practise on it! :D

could you post some kind of measurements for your tool, or post a picture of it next to a ruler, so that i can get some idea of how wide the gaps have to be etc, im not the best person in the world at making things, i'll probably get through a dozen paper clips before i get one right!
Image
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Postby sj » 7 Mar 2005 12:39

Glad you found the post helpful. I don't have it with me at the moment, but I'll try to do that tomorrow.
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Postby master in training » 7 Mar 2005 13:14

thank you :D i'd really appreciate it!

~ Master in Training ~
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Postby sj » 8 Mar 2005 9:57

master in training wrote:could you post some kind of measurements for your tool, or post a picture of it next to a ruler


Here you go:

http://tinypic.com/21wsp5

http://tinypic.com/21wsar

http://tinypic.com/21wsgn

http://tinypic.com/21wsh3
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