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Comparison between laser-welded and traditional welded keys

Got a cool old key? What keyway is this?! Need a key for that old steamer trunk or padlock? Do Not Duplicate got you down? What's that part number for that factory key section? Which supplier has this key blank in stock? Need the MACS, root depth, or Depth and Spacing for your lock? Need some pre cut keys? Keys and Key Blanks is the forum for you!

Comparison between laser-welded and traditional welded keys

Postby qqb123 » 16 Oct 2019 4:11

Hi, I am a beginner here and hope my 1st post won’t be a very bad question.

I was just back from the MLA expo held in the UK, and found more and more keys are being replaced to laser-welded, instead of using the way of traditional welded. The reason they told me is that the welded joint is flat and it makes easier to use while doing key duplicates.

I didn’t notice the difference before I heard of this. Do you also experience the difference? Thanks.

Photos:
https://m.imgur.com/a/59Ou4Ut
Last edited by Squelchtone on 16 Oct 2019 8:19, edited 1 time in total.
Reason: fixed the link to the photos, the [image] command only works if the http:// link ends in .jpg or .png or .gif
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Re: Comparison between laser-welded and traditional welded k

Postby GWiens2001 » 16 Oct 2019 10:06

I have noticed the difference. Did not know it was being done with a laser, but it makes sense.

My belief for why they would change is three fold. First, it is cheaper. Second, it looks like a cleaner weld. And third, it would be cheaper. Businesses and manufacturers like it a lot when the first and third reasons are involved.

As for strength of the weld, I suspect the traditional weld would be stronger due to the extra metal at the base of the weld. But I could well be wrong. Especially since I am not a welder, and therefore not qualified to make an educated statement on weld strengths. I would like to hear what welders here think.

Gordon
Just when you finally think you have learned it all, that is when you learn that you don't know anything yet.
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Re: Comparison between laser-welded and traditional welded k

Postby demux » 16 Oct 2019 12:38

GWiens2001 wrote:As for strength of the weld, I suspect the traditional weld would be stronger due to the extra metal at the base of the weld. But I could well be wrong. Especially since I am not a welder, and therefore not qualified to make an educated statement on weld strengths. I would like to hear what welders here think.

Gordon


I've done a bit of welding (though I am by no means an expert or a tradesman in that craft), and as I understand it weld strength has a lot more to do with penetration than with what material may or may not be left above the surface. If they can get good weld penetration into the base with the laser, I would not think it would compromise the strength, at least not to any significant degree.
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