by Raymond » 11 Feb 2009 22:29
What is the code on the face of the plug? It may be the direct digits of the key cuts and will give you a clue to picking. Lying flat across the inside , at the top of the lock is a very heavy, flat spring that pushes the shackle closed. Since the plug is connected directly to the shackle you are having to compress the spring to pick the plug straight up.
If you can hold the lock in a vise, put the rope on the shackle, secure the end of the rope straight out, maybe twist the rope to apply a constant force, and you may be able to set all the pins. I think the difficulty in holding the rope out in a very steady manner may prevent easy picking. I do not know for certain but I do not believe those locks had any security pins.
The lock comes apart after opening. The 'crown' at the top, under the shackle, and on the opposite side from the plug, can be unscrewed and removed. It is under a lot of pressure from the flat spring and will fight reassembly. With the crown off, the spring can be slid back and out of the groove in the plug. This allows the shackle and plug to come straight out the top. It can then be rekeyed like any other pin tumbler lock.
Good luck! We are rooting for you!
Nothing is foolproof to a talented fool. Wisdom is not just in determining how to do something, but also includes determining whether it should be done at all.