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Impressioning a Warded (Sterling Jr) Padlock

Information about locks themselves. Questions, tips and lock diagram information should be posted here.

Impressioning a Warded (Sterling Jr) Padlock

Postby GWiens2001 » 27 Nov 2013 19:17

Impressioning a Warded Padlock

A little slow at work this afternoon, so thought it might be good to make a quick tutorial on impressioning a warded padlock.

A simple warded lock is the easiest impressioning job you can try. The parts that will make the marks will not move. Either they are there or they are not.

Using a Sterling Jr padlock, as had one handy.

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The key is just a flat piece of steel, so it will be easy to show the marks. Here is the keyway:

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The parts and tools needed are few. Flat steel of the appropriate width and thickness (in this case, a wide wiper insert spring), a marker, and a file that can cut with the edge.

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You can speed things up a little if you like:

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:mrgreen:

Make sure your key blank fits.

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Use the marker to darken the entire part of the blank that fits into the keyway that might possibly encounter a ward. Since this is a dual sided key, will simply mark all of it.

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Put the blank into the lock, turn it until it stops turning. Keeping tension on the blank, move it up an down (in line with the keyway, not in and out) a few times.

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Remove the blank and examine for where the wards have rubbed off the ink. Fast forwarded here and made a key, then made a second blank, so with the finished key alongside the blank just marked, you can see the marks more easily.

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Note that not all of the wards left a mark. This is normal. File down where you see marks.

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Since this is a dual sided key, copy the cuts on the other side.

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Re-ink the key blank, insert, turn and wiggle, remove and re-examine. (fgar... oh, never mind. :roll: )

Two more in the lower middle section.

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Duplicate your cuts to the other side.

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Retest...

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So close, but not quite. Only one tiny bit to go. File and retest.

Success!

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Clean off the ink and lightly sand the cuts to remove the sharp edges. Just like sanding your picks to remove sharp edges, this will help the key work a bit more smoothly.

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Finally, good luck!

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Gordon
Just when you finally think you have learned it all, that is when you learn that you don't know anything yet.
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Re: Impressioning a Warded (Sterling Jr) Padlock

Postby Squelchtone » 27 Nov 2013 21:35

You just earned Sticky status, nicely done!

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Re: Impressioning a Warded (Sterling Jr) Padlock

Postby GWiens2001 » 27 Nov 2013 21:41

Squelchtone wrote:You just earned Sticky status, nicely done!

Squelchtone


Wow! Extra cool! :mrgreen:

Gordon
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Re: Impressioning a Warded (Sterling Jr) Padlock

Postby YouLuckyFox » 27 Nov 2013 23:46

Absolutely superb. Thank you, Gordon!
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Re: Impressioning a Warded (Sterling Jr) Padlock

Postby fgarci03 » 28 Nov 2013 6:43

Squelchtone wrote:You just earned Sticky status, nicely done!

Squelchtone

Congratulations Gordon!


Another way to mark the blank is to use a candle and put soot in the blade of they key. Also produces very nice marks (not for you Gordon, but for others who read this :mrgreen:)

Very nice and thorough guide! Thank you for sharing!

P.S. - That candle technique was also taught to me by Gordon :roll:

:mrgreen:
Go ahead, keep plugging away, picking on me! You will end up on bypass or with rigor mortise.
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Re: Impressioning a Warded (Sterling Jr) Padlock

Postby phoneman85 » 9 Jan 2014 21:47

I have one of the bigger varieties of this lock, but the keyway is different, it's a slight "S" shape. once I get a blank, I intend to make a key for it. These were designed to be used by utility companies. cool locks.
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Re: Impressioning a Warded (Sterling Jr) Padlock

Postby kmh6k » 15 Dec 2014 19:00

NICE!!!
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Re: Impressioning a Warded (Sterling Jr) Padlock

Postby smokingman » 15 Dec 2014 23:35

Nice looking key Gordon. :)
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Re: Impressioning a Warded (Sterling Jr) Padlock

Postby asgardschosen » 29 Nov 2015 17:11

Wonderful guide Gordon, thanks! How do you tell the depth of the cuts though?
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Re: Impressioning a Warded (Sterling Jr) Padlock

Postby GWiens2001 » 29 Nov 2015 17:17

asgardschosen wrote:Wonderful guide Gordon, thanks! How do you tell the depth of the cuts though?


You just file them a little at a time until they no longer get marks when you turn the key. (Or until the lock opens, whichever comes first).

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